If you calibrate devices that contain water, oil, or gas, you could have problems if the wrong substance or even grit gets in your system. This can lead to frequent repair and maintenance issues and cause irreparable damage to the inside of the instruments.
It can damage a calibrator in several ways, clogged valves, worn-out parts, difficulty maintaining pressure, and worse. In addition, if the contamination gets into the sensor, it can change the behaviour and throw off your readings.
What Does A Contaminated Standard Do?
Suppose a contaminated standard is used to calibrate a gauge, transmitter, or other devices. In that case, it may pass the contamination to the device under test, which in turn causes even more problems. Devices like these can be damaged easily and affect performance.
There are some simple steps that you can take to avoid contamination in pressure calibration.
- Always inspect the device under test before you connect it to the calibration system.
- Be sure to clean the device after use if needed.
- Since some devices are hard to clean and missing, just one will cause problems. You can purchase an external device to help trap or separate the contaminated fluids from the standard to supplement your inspection and cleaning routine.
Traps and Separators
There are a few different types of devices that you can purchase to help with keeping containments out.
- Dirt/Moisture Trap – These provide an effective barrier against transferring moisture and dirt from an instrument under test. Unexpected particle contamination or fluid inside the device under test will be prevented from entering the system.
- Self-Purging Liquid Trap – This communicates with the pressure controller to purge liquid from the device under test at the appropriate time without requiring manual intervention. It uses gravity to make any liquid fall out of suspension with the gas as it goes through the trap. A purge valve at the bottom of the trap lets you remove the liquid.
- Separator – A separator separates the fluid in the device under test from the liquid in the calibrator. This method adds some error or uncertainty to your calibration because of the head height difference and the location. However, it can be anticipated and compensated in the calculations.
Prevent Vacuum Pump Contamination
If you are concerned about vacuum pump contamination, you can look for one equipped with an auto vent valve. When you turn off this type of pump, it vents the vacuum or lets the atmosphere into the system and releases the vacuum, preventing the oil from the vacuum pump from getting sucked back into the controller.
Using a filter does have its potential downside. A filter can add an error to your calibration because the filters restrict flow. If you have a flow restriction with a flow across it, you can have a pressure drop across the condition.
Work with a Reputable, Experienced Company
Many times, it is the little things that can make or break a calibration. One way is to err on the side of caution and purchase your pressure calibrator and accessories from a company that understands pressure calibration and works with quality manufacturers.
SRP can help you find the best instruments for your lab’s specific needs with one of the largest pressure labs across Canada.